Datalogic Matrix 400 Manuale delle Istruzioni

MATRIX 400™Reference Manual

x GENERAL VIEW Matrix 400™ Figure A 1 2 3 4 987Device Class Label Mounting Holes (12) Lens Cover Lens (separate accessory) "POWER ON&

MATRIX 400™ REFERENCE MANUAL 90 6 The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connect

TYPICAL LAYOUTS 91 6For a Master/Slave Multidata layout each reader has its own reading phase independent from the others; each single message is sen

MATRIX 400™ REFERENCE MANUAL 92 6 The same configuration can be made to a Host using a TCP/IP Ethernet interface. In this case the Master is connect

TYPICAL LAYOUTS 93 6Alternatively, the Master reader can communicate to the Host as a Slave node on a Fieldbus network. This requires using an access

MATRIX 400™ REFERENCE MANUAL 94 6 6.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more e

TYPICAL LAYOUTS 95 66.5 MULTIPLEXER NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ netwo

MATRIX 400™ REFERENCE MANUAL 96 6 6.6 ETHERNET CONNECTION (Matrix 400 XXX-010 models only) For Matrix 400 XXX-010 models, the Ethernet connection is

TYPICAL LAYOUTS 97 6When using a Local Area Network (LAN), one or more Matrix 400 XXX-010s can be connected to the network by using CAB-ETH-M0x strai

MATRIX 400™ REFERENCE MANUAL 98 7 7 READING FEATURES 7.1 OPTICAL ACCESSORY SELECTION Referring to Figure 117 and the formula below, use the data

READING FEATURES 99 7Example: The FOV for a Matrix 400 600-0x0 base using the 16 mm lens at a focus distance of 200 mm is: FOVH = 2 [(200 mm + 35

RAPID CONFIGURATION 1 11 RAPID CONFIGURATION STEP 1 – ASSEMBLE THE READER The first step to perform is to assemble the accessories that make up th

MATRIX 400™ REFERENCE MANUAL 100 7 7.2.2 1D (Linear) Codes 1D Codes – Matrix 400 400-0x0 (SXGA) 9 mm, 12.5 mm, 16 mm 05101520253035400 5 10 15 20

READING FEATURES 101 71D Codes – Matrix 400 600-0x0 (UXGA) 9 mm, 12.5 mm, 16 mm 051015202530354045500 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

MATRIX 400™ REFERENCE MANUAL 102 7 7.2.3 2D (Bi-dimensional) Codes 2D Codes – Matrix 400 400-0x0 (SXGA) 9 mm, 12.5 mm, 16 mm 051015200 5 10 15 20

READING FEATURES 103 72D Codes – Matrix 400 600-0x0 (UXGA) 9 mm, 12.5 mm, 16 mm 05101520250 5 10 15 20 25 30 35 40 45 50 55Reading Distance (cm)Hori

MATRIX 400™ REFERENCE MANUAL 104 7 7.3 MAXIMUM LINE SPEED AND EXPOSURE TIME CALCULATIONS The Exposure Time (or Shutter) parameter defines the time

READING FEATURES 105 7Texp (max) and LS (max) are represented in the graph below as the curved line for X (code resolution). Values above the curv

MATRIX 400™ REFERENCE MANUAL 106 7 Line Speed Texp SW Limit X2XConveyor Speed Limit Readable BlurringTexp (min) SW/HW Limit Texp (min) is the min

SOFTWARE CONFIGURATION 107 88 SOFTWARE CONFIGURATION Software configuration of your Matrix 400™ for static reading or simple code reading applicati

MATRIX 400™ REFERENCE MANUAL 108 8 8.2 INSTALLING VISISET™ To install VisiSet™, proceed as follows: 1. Turn on the Laptop or PC that will be used

SOFTWARE CONFIGURATION 109 88.3.1 VisiSet™ Options The Options item from the VisiSet™ menu (see Figure 118) presents a window allowing you to config

MATRIX 400™ REFERENCE MANUAL 2 1 Required Accessories The following table shows the correct lens/illuminator combinations to be used for Matrix 400

MATRIX 400™ REFERENCE MANUAL 110 8 Figure 121 - Options – Communication: Serial Port Figure 122 - Options – Communication: Ethernet

SOFTWARE CONFIGURATION 111 88.4 CONFIGURATION Once connected to Matrix 400™ as described in par. 8.3, you can modify the configuration parameters as

MATRIX 400™ REFERENCE MANUAL 112 8 8.4.1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a seri

SOFTWARE CONFIGURATION 113 8Parameters to verify/modify:  Operating Mode Sets the parameters which customize the reader operating mode starting fro

MATRIX 400™ REFERENCE MANUAL 114 8 When all the configuration parameters are set correctly, save them to the Matrix 400™ reader by pressing the Send

SOFTWARE CONFIGURATION 115 8Environmental Parameters regard the device Identity and Position in a Network (ID-NET™, Master/Slave RS232, MUX 32, Ether

MATRIX 400™ REFERENCE MANUAL 116 8 For device replacement it is necessary to send the previously saved configuration (both Configuration and Environ

SOFTWARE CONFIGURATION 117 88.4.3 Calibration VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acquisition par

MATRIX 400™ REFERENCE MANUAL 118 8 The following examples show some of the typical conditions occurring during the installation: Under-exposure: To

SOFTWARE CONFIGURATION 119 8Over-exposure: To correct this result it is recommended to change the following parameters in their order of appearance:

RAPID CONFIGURATION 3 1CBX100/CBX500 Pinout for Matrix 400™ The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use thi

MATRIX 400™ REFERENCE MANUAL 120 8 Moving code out of the Field of View: To correct this result and have the code completely visible in F.O.V., it i

SOFTWARE CONFIGURATION 121 88.4.4 Multi Image Acquisition Settings When controlled variable conditions occur in the application, Multiple Image Acq

MATRIX 400™ REFERENCE MANUAL 122 8 8.4.6 Region Of Interest Windowing In order to satisfy very high throughput applications, higher frame rates ca

SOFTWARE CONFIGURATION 123 88.4.7 Direct Part Marking Applications Decoding Method: Direct Marking For DataMatrix and QR code the Decoding Method

MATRIX 400™ REFERENCE MANUAL 124 8 Image Filter Sets the filter to be applied to the image before being processed. This parameter can be used to su

SOFTWARE CONFIGURATION 125 88.5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet™ Main menu,

MATRIX 400™ REFERENCE MANUAL 126 9 9 MAINTENANCE 9.1 CLEANING Clean the reading window (see Figure A, 1) periodically for continued correct opera

TROUBLESHOOTING 127 1010 TROUBLESHOOTING 10.1 GENERAL GUIDELINES  When wiring the device, pay careful attention to the signal name (acronym) on

MATRIX 400™ REFERENCE MANUAL 128 10 TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using serial trigger source: the ”TRIGGER” LED i

TROUBLESHOOTING 129 10TROUBLESHOOTING GUIDE Problem Suggestion Communication: data transferred to the host are incorrect, corrupted or incomplete. 

MATRIX 400™ REFERENCE MANUAL 4 1 19-pin Connector Pinout for Matrix 400™ The table below gives the pinout of the 19-pin M16 male connector for conn

MATRIX 400™ REFERENCE MANUAL 130 11 11 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc Power Consumption 0.8 to 0.27 A

TECHNICAL FEATURES 131 11SOFTWARE FEATURES Readable Code Symbologies 1-D and stacked 2-D POSTAL  PDF417 Standard and Micro PDF417  Code 128 (E

132 GLOSSARY AIM (Association for Automatic Identification and Mobility): AIM Global is the international trade association representing automatic

133 Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus. Diff

134 ISO (International Organization for Standardization): A network of the national standards institutes of several countries producing world-wide i

135 INDEX A Accessories, 32 Application Examples, 33 Auxiliary RS232 Interface, 56, 75 C Calibration, 117 CBX Electrical Connections, 45 Compliance

DECLARATION OF CONFORMITY EC-035 Rev.: 3 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 2

www.automation.datalogic.com

RAPID CONFIGURATION 5 1STEP 3 – MOUNT AND POSITION THE READER 1. To mount the Matrix 400™, use the mounting brackets to obtain the most suitable po

MATRIX 400™ REFERENCE MANUAL 6 1 3. Refer to the Reading Features table in chp. 7 for FOV calculation and minimum distance requirements according t

RAPID CONFIGURATION 7 1 FOV Your reader can have one of the above types of Blue Diamonds™. Blue Diamond™ in focus Figure 8 – Focus Function Using B

MATRIX 400™ REFERENCE MANUAL 8 1 Setup 5. Enter the Setup function by pressing and holding the X-PRESS™ push button until the Setup LED is on. 6.

RAPID CONFIGURATION 9 1STEP 6 – X-PRESS™ CONFIGURATION Once Matrix 400™ has calibrated image density, you can configure it for optimal code reading

Datalogic Automation S.r.l. Via Lavino, 256 40050 - Monte S. Pietro Bologna - Italy Matrix 400™ Reference Manual Ed.: 06/2010

MATRIX 400™ REFERENCE MANUAL 10 1 Learn 8. Enter the Learn function by pressing and holding the X-PRESS™ push button until the Learn LED is on. 9. R

RAPID CONFIGURATION 11 1STEP 7 – INSTALLING VISISET™ CONFIGURATION PROGRAM VisiSet™ is a Datalogic reader configuration tool providing several impor

MATRIX 400™ REFERENCE MANUAL 12 1 Set the communication parameters from the "Options" menu. Then select "Connect", the following

RAPID CONFIGURATION 13 12. Remove the lens cover in order to focus the reader and loosen the two Locking Knobs on the lens. Adjust the Focus ring t

MATRIX 400™ REFERENCE MANUAL 14 1 4. Select a Calibration Mode choice and press the "Calibrate" button. The reader flashes once acquiring

RAPID CONFIGURATION 15 1Continue rotating the Focusing ring on the lens a little farther; the Current Focus Quality Bar decreases (red) see below.

MATRIX 400™ REFERENCE MANUAL 16 1 6. Select a Code Setting Mode choice and press the "Code Setting" button. Using the Grade A Barcode Tes

RAPID CONFIGURATION 17 18. Select a Saving Options choice and press the "Save" button. 9. Close the Setup Wizard. NOTE If your ap

MATRIX 400™ REFERENCE MANUAL 18 1 STEP 9 – TEST MODE Use a code suitable to your application to test the reading performance of the system. 1. Ent

RAPID CONFIGURATION 19 1ADVANCED READER CONFIGURATION For further details on advanced product configuration, refer to the VisiSet™ Help On-Line. The

iii CONTENTS REFERENCES ...vi Conventions.

MATRIX 400™ REFERENCE MANUAL 20 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION Matrix 400™ is a Datalogic industrial compact 2D imager designed and pro

INTRODUCTION 21 2Standard Application Program A Standard Application Program is factory-loaded onto Matrix 400™. This program controls code reading,

MATRIX 400™ REFERENCE MANUAL 22 2 Ease of Setup  Quick installation without PC by using X-PRESS™ interface for easy and intuitive setup  Blue Di

INTRODUCTION 23 2Industrial Strength  Industrial compact 2D reader  Rugged full metal construction  Sealed circular connectors  IP67 protecti

MATRIX 400™ REFERENCE MANUAL 24 2 2.2 INDICATORS AND KEYPAD BUTTON Figure 19 - Indicators The following LED indicators are located on the reader

INTRODUCTION 25 22.3 ID-NET™ The ID-NET™ network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET™ is in a

MATRIX 400™ REFERENCE MANUAL 26 2  ID-NET™ M/S Multidata: Multiple stations – single reader ID-NET™ interface allows connection of readers read

INTRODUCTION 27 27. Configure the other device parameters via VisiSet™ [Operating Mode, Calibration, Data Collection parameters, etc.]. 8. If using

MATRIX 400™ REFERENCE MANUAL 28 2 2.3.2 ID-NET™ Slave Management Through Master When an ID-NET™ layout has already been configured, it is possible

INTRODUCTION 29 22.4 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation an

iv 4.2.3 RS485 Half-Duplex Interface...49 4.3 ID-NET™ Interface

MATRIX 400™ REFERENCE MANUAL 30 2 READY green green yellow yellow red SETUPFOCUSTESTLEARNGOOD TRIGGER COM STATUS READYgreen green yellow yellow red

INTRODUCTION 31 2Setup (Function 3) Once entered, the imager automatically performs Image Acquisition parameter calibration for the specific code pr

MATRIX 400™ REFERENCE MANUAL 32 2 2.6 ACCESSORIES The following accessories can be used with the Matrix 400™ reader. Accessory Description Order

INTRODUCTION 33 2Sensors MEP-593 Photocell Kit PNP (PH-1) 93ACC1791 MEP-543 Photocell Kit-NPN 93ACC1728 Brackets USX-60 Adjustable Bracket

MATRIX 400™ REFERENCE MANUAL 34 2 Matrix 400™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high ref

INTRODUCTION 35 2 Figure 26 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element Figure 27 - Directly Marked Dot Matrix Code C

MATRIX 400™ REFERENCE MANUAL 36 2 2.8 EXTERNAL LIGHTING SYSTEMS In some direct part marking applications best reading results are obtained by using

INTRODUCTION 37 2The LT-210 Mini Spot Lighting System provides a high intensity light source designed for the following applications:  with uneven,

MATRIX 400™ REFERENCE MANUAL 38 2 The LT-316 60° Dark Field Ring Lighting System is designed for reading codes produced by Dot Peening (especially b

INTRODUCTION 39 2The LT-511 Dome Lighting System is a diffuse dome light designed for reading printed label or Direct Marking codes on parts with a c

v 8.4.3 Calibration...117 8.4.4 Mult

MATRIX 400™ REFERENCE MANUAL 40 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the Matrix 400™ reader and all the parts supplied with the equi

INSTALLATION 41 33.2 MECHANICAL DIMENSIONS Matrix 400™ can be installed to operate in different positions. The twelve screw holes (M4 x 5) on the bo

MATRIX 400™ REFERENCE MANUAL 42 3 4 [0.16]M4 [0.16] N°77 [0.28]12.5 [0.49]12.5 [0.49]4.3 [0.17]4.3 [0.17]50 [1.97]61 [2.40]==72.5 [2.85]83.5 [3.29]=

INSTALLATION 43 33.3 MOUNTING AND POSITIONING MATRIX 400™ Using the Matrix 400™ mounting brackets you can obtain rotation on the various axes of th

MATRIX 400™ REFERENCE MANUAL 44 3 Matrix 400™ is able to decode code labels at a variety of angles, however significant angular distortion may degra

CBX ELECTRICAL CONNECTIONS 45 44 CBX ELECTRICAL CONNECTIONS All Matrix 400™ models can be connected to a CBX connection box through one of the ava

MATRIX 400™ REFERENCE MANUAL 46 4 NOTE To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumpe

CBX ELECTRICAL CONNECTIONS 47 44.2.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. W

MATRIX 400™ REFERENCE MANUAL 48 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled commu

CBX ELECTRICAL CONNECTIONS 49 44.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the

vi REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using a Matrix 400™ reader. "Reader

MATRIX 400™ REFERENCE MANUAL 50 4 Figure 55 - Matrix 400™ Multidrop Connection to a Multiplexer * When using CBX500, the Main interface multidrop

CBX ELECTRICAL CONNECTIONS 51 44.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ network -

MATRIX 400™ REFERENCE MANUAL 52 4 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is de

CBX ELECTRICAL CONNECTIONS 53 4 Figure 57 – ID-NET™ Network Connections with isolated power blocks

MATRIX 400™ REFERENCE MANUAL 54 4 Figure 58 - ID-NET™ Network Connections with Common Power Branch Network

CBX ELECTRICAL CONNECTIONS 55 4 Figure 59 – ID-NET™ Network Connections with Common Power Star Network

MATRIX 400™ REFERENCE MANUAL 56 4 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last reader of the ne

CBX ELECTRICAL CONNECTIONS 57 44.5 INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger)

MATRIX 400™ REFERENCE MANUAL 58 4 EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 400™ POWER CAUTION Power is available directly to the Input Devi

CBX ELECTRICAL CONNECTIONS 59 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity insensi

vii COMPLIANCE For installation, use and maintenance it is not necessary to open the reader. EMC COMPLIANCE In order to meet the EMC requirement

MATRIX 400™ REFERENCE MANUAL 60 4 Pulled up to External Input Device Power Input Signal Input Device Figure 67 - NPN Input 2 Using External Power

CBX ELECTRICAL CONNECTIONS 61 4OUTPUT CONNECTIONS USING MATRIX 400™ POWER CAUTION Power is available directly to the Output Device, independently f

MATRIX 400™ REFERENCE MANUAL 62 4 4.7 EXTERNAL LIGHTING SYSTEMS If an External Illuminator is used, it can be powered from the CBX connection box.

CBX ELECTRICAL CONNECTIONS 63 44.8 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other us

MATRIX 400™ REFERENCE MANUAL 64 5 5 MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 5.1 M16 19-PIN CONNECTOR The Matrix 400™ reader is equipped wi

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 65 55.2 M12-D 4-PIN CONNECTOR (ETHERNET) In Matrix 400 xxx-x1x models, an M12 D-Coded connector is pro

MATRIX 400™ REFERENCE MANUAL 66 5 5.4.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connection

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 67 55.4.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for no

MATRIX 400™ REFERENCE MANUAL 68 5 5.4.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 69 5The figure below shows a multidrop configuration with Matrix 400™ readers connected to a Multiplexer

viii HANDLING The Matrix 400™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly ins

MATRIX 400™ REFERENCE MANUAL 70 5 5.5 ID-NET™ INTERFACE Pin Name Function R ID+ ID-NET™ network + P ID- ID-NET™ network - L GND Ground 5.5.1 ID

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 71 55.5.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. T

MATRIX 400™ REFERENCE MANUAL 72 5 Figure 83 – ID-NET™ Network Connections with isolated power blocks

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 73 5 Figure 84 - ID-NET™ Network Connections with Common Power Branch Network

MATRIX 400™ REFERENCE MANUAL 74 5 Figure 85 – ID-NET™ Network Connections with Common Power Star Network

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 75 55.5.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at

MATRIX 400™ REFERENCE MANUAL 76 5 5.7 ETHERNET INTERFACE (MATRIX 400 XXX-010 MODELS ONLY) The Ethernet Interface can be used for TCP/IP communicat

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 77 55.8 INPUTS There are two optocoupled polarity insensitive inputs available on the M16 19-pin connec

MATRIX 400™ REFERENCE MANUAL 78 5 EXTERNAL TRIGGER INPUT PNP PH-1 VdcGNDI1AI1B PNP PH-1 wires Matrix 400™ BCL(brown) +10-30 Vdc (black) NO (blue)

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 79 5 Matrix 400™ EXTERNAL TRIGGER Vext 30 Vdc max.ABSignal VVCC ~ ~ + -I1AI1B Figure 92 - External Tri

ix  do not weld the reader into position which can cause electrostatic, heat or reading window damage.  do not spray paint near the reader

MATRIX 400™ REFERENCE MANUAL 80 5 INPUT 2 CONNECTIONS USING EXTERNAL POWER Matrix 400™ INPUT DEVICE Vext 30 Vdc max.DEVCC ~ ~ + -VSignal I2AI2B I

MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 81 5The output signals are fully programmable being determined by the configured Activation/Deactivation

MATRIX 400™ REFERENCE MANUAL 82 5 5.10 USER INTERFACE RS232 PC-side connections 15 9 6 9-pin male connector 13 25141 25-pin male connector Pin

TYPICAL LAYOUTS 83 66 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. However, they also require the correct

MATRIX 400™ REFERENCE MANUAL 84 6 In this layout the data is transmitted to the Host on the TCP/IP Ethernet interface (CBX500 with BM200/210 Host In

TYPICAL LAYOUTS 85 6In this layout a single reader functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an ac

MATRIX 400™ REFERENCE MANUAL 86 6 6.2 PASS-THROUGH 6.2.1 Pass-Through on RS232 Pass-through mode allows two or more devices to be connected to a s

TYPICAL LAYOUTS 87 66.2.2 Pass-Through on ID-NET™ An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This lay

MATRIX 400™ REFERENCE MANUAL 88 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several readers to build a multi-point or a multi

TYPICAL LAYOUTS 89 6 Figure 106 - ID-NET™ Synchronized Layout Matrix 400™ Master with CBX500 + Matrix 400™ Slaves with QL150 Figure 107 -